PCD diamond router bit Z1+1 D8 I36 L80 S8 H2,5 RH

PCD Diamond Milling Cutter from the DTA Series for Finishing Wood and Plywood

Index: DTA.08.036.08.0ML

The industrial diamond milling cutter from the DTA series is designed for formatting and finishing machining on CNC centres and overhead milling machines. The tool's design features a diamond blade arranged on three spirals and a front insert made of sintered carbide (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or – in selected variants – from sintered carbide monolith (HM). The thoughtfully designed edge geometry ensures stable guidance in the workpiece, while the high clamping accuracy class H6 reduces radial runout, protecting the spindle and guaranteeing excellent edge finish quality. The tool is offered in both right-hand and left-hand rotations.

Design advantages and technical properties:

• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting surface free from micro-chips.
• Polished chip grooves and cutting area: The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents chip adherence and facilitates fast dust removal from the cutting zone.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing within the G2.5 standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Sharpening specification (height of the PCD insert): Depending on the height of the diamond blade used: the insert H = 2.0 mm allows for 2 re-sharpenings, the insert H = 2.5 mm permits sharpening a maximum of 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3-4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4-6 times.

Intended use and application range:

The tool is designed for cutting, contour milling, and grooving operations.

It performs excellently when machining materials such as: raw and laminated chipboards, MDF boards, as well as raw and laminated plywood.