PCD diamond router bit Z1+1 D9,525 I38 L87 S9,525 H2,5 RH

PCD diamond cutter from the DTA series for finishing machining of boards and plywood

Index: DTA.09.038.09.5SR

The industrial diamond cutter of the DTA series is designed for formatting and finishing machining on CNC centres and moulder machines. The tool construction is based on a diamond blade arranged on three spirals and a front insert made of cemented carbide (HM). The blades are mounted on a body made of high hardness steel (> 28 HRC) or – in selected versions – from a cemented carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guiding in the processed material, while the high grip accuracy class H6 reduces radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in both right and left rotations.

Design advantages and technical properties:

• Laser treatment of cutting edges (ablation): The profiles of the finishing DIA blades are processed directly by a laser beam, allowing edge radii at the level of 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished chip grooves and cutting zone: The smooth rear part of the PCD diamond insert combined with the spacious chip grooves prevents the workpiece from sticking and facilitates rapid removal of dust from the cutting zone.
• Low roughness of the clamping part: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing within G2.5 standards: Certified static-dynamic balancing in an enhanced class G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at the highest speeds.
• Sharpening specification (height of PCD insert): depending on the height of the applied diamond blade: insert H = 2.0 mm allows for 2-fold sharpening, insert H = 2.5 mm enables sharpening a maximum of 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for a maximum sharpening of 3-4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4-6 times.

Application and scope of use:

The tool is intended for cutting operations, peripheral milling, and mortising.

It performs excellently in the machining of materials such as: raw and laminated particle boards, MDF boards, as well as raw and laminated plywood.