PCD diamond router bit Z1 D12,7 I27 L81,5 S12 H2,5 RH

PCD Diamond Router DTA for Finish Machining of Boards and Plywood with Bearing 

Index: DTA.12.027.12.BSR

Industrial diamond router of the DTA series designed for formatting and finish machining on CNC centres and overhead routers. The tool's design is based on a diamond blade arranged on three spirals and a tungsten carbide (HM) front plate. The blades are mounted on a hardened steel body (> 28 HRC) or – in selected variants – on sintered monolithic carbide (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the workpiece, while the high grip accuracy class H6 reduces radial runout, protecting the spindle and guaranteeing excellent edge finish quality. The tool is available in both right-hand and left-hand rotations.

Design Advantages and Technical Properties:

• Template guidance thanks to the lower bearing: The built-in guide bearing located at the front part of the router allows for precise shape copying according to a template without the risk of damaging the material edges.
• Laser machining of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, allowing edge radii to be achieved at the level of 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished chip grooves and insertion area: The smoothed rear part of the PCD diamond plate combined with capacious chip channels prevents the workpiece from sticking and facilitates quick removal of dust from the cutting area.
• Low roughness of the shank: The surface of the shank with a roughness index Ra ≤ 0.3 µm secures the router against rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at the highest speeds.
• Sharpening specification (height of PCD plate): depending on the height of the diamond blade used: plate H = 2.0 mm allows for 2-fold sharpening, plate H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Intended Use and Application Range:

The tool is intended for cutting operations, contour milling, and mortising.

It performs excellently in machining materials such as raw and laminated chipboards, MDF boards, as well as raw and laminated plywood.