PCD diamond router bit Z2+2 D20 I28 L93 S20 H4,5 RH

PCD Diamond Milling Cutter DTC – for formatting, finishing and grooving

Index: DTC.20.028.20.1SR

The industrial diamond milling cutter of the DTC series is designed for efficient formatting, cutting and finishing operations on CNC machines and overhead spindle milling machines. The advanced design of the tool consists of two solid cutting edges made of polycrystalline diamond H4,5 with an increased axial angle of 35° distributed over four spirals. The body made of special stainless steel with a hardness greater than 28 HRC ensures very good rigidity and advanced vibration damping capabilities during processing. The ground shank in tolerance class H6 eliminates radial runout, protecting the bearing system of the spindle and guaranteeing an excellent standard of edge finish.

Construction advantages and technical properties:

• Increased axial angle of 35°: A large axial angle reduces cutting resistance and prevents chipping of the material edge, ensuring an exceptionally clean surface after processing.
• Durable stainless steel body (> 28 HRC): The body is characterised by high mechanical and thermal resistance during intensive industrial work.
• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, allowing for edge radii as low as 15 µm and ensuring a cutting surface free from micro-chips.
• Polished chip grooves and entry zone: The smoothed rear part of the PCD diamond plate combined with capacious chip channels prevents material build-up and facilitates the quick removal of dust from the cutting zone.
• Low roughness of the clamping part: The shank surface with a roughness index of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) mitigates noise and reduces vibrations generated at the highest speeds.
• Regeneration capability: depending on the height of the applied diamond cutter: the plate H = 2.0 mm allows for 2 regrinds, the plate H = 2.5 mm enables regrinding a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for regrinding a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for regrinding a maximum of 4–6 times.

Application and intended use:

The tool is intended for cutting operations, peripheral milling (formatting) and grooving.

It works perfectly in the processing of materials such as: raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.