PCD diamond router bit Z2+2 D20 I35 L100 S20 H4,5 RH

PCD Diamond Cutter DTC - for formatting, finishing and grooving

Index: DTC.20.035.20.1SR

The industrial diamond cutter from the DTC series is designed for efficient formatting, cutting, and finishing work on CNC centres and overhead spindle milling machines. The advanced tool construction comprises two full cutting edges made from polycrystalline diamond H4.5 with an increased axial angle of 35° distributed over four spirals. The body is made of special high-hardness stainless steel with a hardness of > 28 HRC, providing very good rigidity and advanced vibration damping capabilities during machining. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent standard of edge finishing.

Design advantages and technical properties:

• Increased axial angle of 35°: A large axial angle reduces cutting resistance and prevents chipping of the material edge, ensuring an exceptionally clean surface after machining.
• Durable stainless steel body (> 28 HRC): The body features high mechanical and thermal resistance during intensive industrial use.
• Laser treatment of cutting edges (ablation): The profiles of the edges are finished directly with a laser beam, achieving edge radii of approximately 15 µm and guaranteeing a cutting plane free from micro-chips.
• Polished chip grooves and cutting zone: The smoothed rear part of the PCD diamond plate combined with spacious chip channels prevents the accumulation of chippings and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing in class G2.5: Certified static-dynamic balancing in the high standard of G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regeneration possibility: depending on the height of the diamond blade used: a plate H = 2.0 mm allows for 2 times sharpening, a plate H = 2.5 mm allows sharpening a maximum of 2–3 times, versions H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow sharpening a maximum of 4–6 times.

Purpose and scope of application:

The tool is intended for cutting operations, contour milling (formatting), and grooving.

It performs excellently in machining materials such as: raw and laminated MDF board, raw and laminated chipboard, and raw and laminated plywood.