PCD diamond router bit Z3+1 D10 I22 L70 S12 H2,5 RH pos./neg.

PCD diamond mill three-blade DTE DENSIMET® – for nesting, finishing and leveling

Index: DTE.10.022.12.0DR

The industrial diamond mill from the DTE DENSIMET® series is designed for efficient nesting, cutting, contour milling and leveling of surfaces on CNC centres and overhead spindle milling machines. The design of the tool consists of three solid blades made of polycrystalline diamond (H2.5) arranged on three spirals, complemented by a diamond cutting plate that allows for effective and stable axial penetration into the material. The body made of DENSIMET® material (heavy alloy with extremely high density and vibration-damping capability) provides exceptional rigidity, vibration reduction and excellent edge finish standards.

Structural advantages and technical properties:

• Innovative body based on DENSIMET®: The use of heavy metals with high density effectively dampens vibrations during cutting, resulting in longer diamond tool life and ideal workpiece surface quality.
• Geometry of blades Z3+1 in positive or negative variant: Three solid cutting edges of polycrystalline diamond on three spirals allow for adjustment of the proper chip ejection direction (positive/negative) depending on the material specifics and edge requirements.
• PCD diamond cutting plate: The tool front equipped with a PCD plate facilitates smooth, fluid and stable penetration of the mill in the Z-axis during nesting and drilling operations.
• Laser processing of cutting edges (ablation): The profiles of DIA blades are finished directly with a laser beam, allowing for edge radii at the level of 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed rear part of the PCD diamond plate combined with capacious chip channels prevents workpiece adhesion and facilitates quick removal of dust from the cutting zone.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the mill against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in the high-class G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at the highest speeds.
• Regrindability: depending on the height of the applied diamond blade: a plate H = 2.0 mm allows for 2 times sharpening, a plate H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is intended for cutting, nesting, contour milling and leveling (planning) operations.

It works perfectly in machining materials such as: raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.