PCD diamond router bit Z3+1 D12 I27 L75 S12 H2,5 RH pos./neg.

Three-flute diamond mill PCD DTE DENSIMET® – for nesting, finishing and leveling

Index: DTE.12.027.12.0DR

The industrial diamond mill from the DTE DENSIMET® series is designed for efficient nesting, cutting, peripheral milling, and leveling surfaces on CNC centres and overhead spindle mills. The tool features three full cutting edges made of polycrystalline diamond (H2.5) arranged on three spirals, complemented by a diamond front plate that allows for efficient and stable axial penetration into the material. The body made of DENSIMET® material (a heavy alloy with an extremely high density and ability to dampen vibrations) ensures outstanding stiffness, reduced vibration, and excellent edge finish quality.

Design advantages and technical properties:

• Innovative body based on DENSIMET®: The use of heavy metals with high density effectively dampens vibrations during cutting, resulting in longer tool life and ideal workpiece surface quality.
• Z3+1 blade geometry in positive or negative variants: Three full cutting edges made of polycrystalline diamond on three spirals allow for the adjustment of proper chip discharge direction (positive/negative) depending on the material specifics and edge requirements.
• PCD diamond front plate: The tool's front equipped with a PCD plate facilitates smooth, fluid, and stable penetration of the mill in the Z-axis during nesting and drilling operations.
• Laser edge processing (ablation): The DIA blade profiles are processed directly with a laser beam, achieving edge radii at the level of 15 µm and guaranteeing a cutting surface free of micro-chipping.
• Polished chip grooves and entry zone: The smoothed rear part of the PCD diamond plate combined with spacious chip channels prevents material build-up and facilitates quick dust removal from the cutting zone.
• Low roughness of the clamping part: The shank surface with a roughness indicator of Ra ≤ 0.3 µm secures the mill against rotating in the holder and eliminates the risk of wearing the taper in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) mitigates noise and reduces vibrations generated at high speeds.
• Regeneration capability: depending on the height of the diamond blade applied: H = 2.0 mm plate allows for 2 regrinds, H = 2.5 mm plate enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is intended for cutting, nesting, peripheral milling, and leveling (planning) operations.

It performs excellently in processing materials such as raw and laminated MDF boards, raw and laminated particle boards, and raw and laminated plywood.