PCD diamond router bit Z3+1 D16 I20 L82 S20 H4 RH pos./neg.

PCD Diamond Milling Cutter Three-Edge DTE TURBO NESTING – for nesting, finishing, and formatting

Index: DTE.16.020.20.NSR

The industrial diamond milling cutter from the DTE TURBO NESTING series is designed for efficient nesting, cutting, and finishing operations on CNC centres and overhead spindle milling machines. The tool's structure consists of three solid polycrystalline diamond H4 cutting edges arranged on three spirals and a diamond tip plate that allows for stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent standard of edge finishing.

Design strengths and technical properties:

• Three solid edge design on a stainless steel body: The arrangement of three cutting edges made of polycrystalline diamond fixed on a stainless steel body guarantees high cutting efficiency, high feed speeds, and clean material edges.
• PCD diamond tip plate: The front of the tool equipped with a PCD plate facilitates free, smooth, and stable penetration of the milling cutter in the Z-axis during nesting operations.
• Laser treatment of cutting edges (ablation): The profiles of the DIA edges are finished directly with a laser beam, allowing for edge radii of around 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and leading edge area: The smoothed back of the PCD diamond plate combined with generously sized chip channels prevents the build-up of chips and facilitates quick removal of dust from the cutting area.
• Low roughness of the gripping part: The shank surface with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of wearing the cone in the spindle.
• Dynamic balancing to standard G2.5: Certified static-dynamic balancing in the high class of G2.5 (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Regeneration capability: depending on the height of the diamond edge used: plate H = 2.0 mm allows for 2 times sharpening, plate H = 2.5 mm allows for sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Purpose and scope of use:

The tool is intended for cutting, nesting, contour milling, and grooving operations.

It performs excellently in the machining of materials such as: raw and laminated MDF board, raw and laminated chipboard, and raw and laminated plywood.