PCD diamond router bit Z3+1 D16 I25 L78 S16 H4 LH pos./neg.

PCD diamond milling cutter with three cutting edges DTE.TURBO – for finishing, formatting, and grooving

Index: DTE.16.025.16.0SL

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC centres and overhead milling machines. The tool's construction consists of three solid polycrystalline diamond blades H4 and a diamond front insert that enables efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank, produced to a precise tolerance class H6, eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent edge finishing standard. The cutter is available in right-hand and left-hand variants.

Design advantages and technical properties:

• Design: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD cutting insert: The tool's face equipped with a PCD insert facilitates smooth, free, and stable penetration of the cutter in the Z-axis.
• Laser treatment of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, which allows achieving edge radii of approximately 15 µm and guarantees a cutting surface free from micro-chipping.
• Polished chip grooves and rake area: The smoothed rear part of the PCD diamond insert combined with spacious chip channels prevents chip sticking and enhances rapid dust removal from the cutting zone.
• Low roughness of the shank: The shank surface with a roughness parameter of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in an exceptional class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at the highest speeds.
• Regeneration possibility: Depending on the height of the applied diamond blade: insert H = 2.0 mm allows for 2 times sharpening, insert H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Intended use and application scope:

The tool is designed for cutting, peripheral milling (formatting), and grooving operations.

It performs excellently in processing materials such as raw and laminated MDF boards, raw and laminated chipboards, and raw and laminated plywood.