PCD diamond router bit Z3+1 D16 I25 L85 S16 H4 RH pos./neg.

Three-Blade PCD Diamond Cutter DTE TURBO NESTING – for nesting, finishing processing, and formatting

Index: DTE.16.025.16.NSR

The industrial diamond cutter from the DTE TURBO NESTING series is designed for efficient nesting, cutting, and finishing processing on CNC centres and overhead spindle milling machines. The tool's structure comprises three full blades made of polycrystalline diamond H4 arranged on three spirals, and a diamond front plate that allows stable axial penetration into the material. The body, made of selected stainless steel, offers high rigidity and resistance to thermal and mechanical loads. The ground shank with precise tolerance class H6 eliminates radial runout, protecting the spindle's bearing system and ensuring an excellent edge finish standard.

Construction advantages and technical properties:

• Three full blades on a stainless steel body: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body ensures high cutting efficiency, high feed rates, and clean material edges.
• PCD front plate: The front of the tool equipped with a PCD plate facilitates smooth, easy, and stable downward movement of the cutter along the Z-axis during nesting operations.
• Laser processing of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii in the range of 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed back of the PCD diamond plate combined with spacious chip channels prevents chip adhesion and enhances rapid dust removal from the cutting zone.
• Low roughness of the clamping part: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static and dynamic balancing in the strict class G2.5 (according to ISO/EN) reduces noise and diminishes vibrations generated at high speeds.
• Regeneration capability: Depending on the height of the diamond blade used: plate H = 2.0 mm allows for 2 re-sharpenings, plate H = 2.5 mm permits sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is intended for cutting, nesting, contour milling, and grooving operations.

It performs excellently in machining materials such as: raw and laminated MDF boards, raw and laminated particle boards, as well as raw and laminated plywood.