PCD diamond router bit Z3+1 D16 I25 L86 S16 H4 RH pos./neg.

PCD Diamond Milling Cutter Three-Edge DTE.TURBO – for finishing, formatting, and mortising

Index: DTE.16.025.16.0SR

The industrial diamond milling cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC centres and overhead spindle milling machines. The tool's construction consists of three solid blades made of polycrystalline diamond H4 and a diamond front insert that allows for efficient and stable axial penetration into the material. The body, made from selected stainless steel, offers high stiffness and resistance to thermal and mechanical loads. The ground shank in the precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard. The cutter is available in right and left variants.

Design advantages and technical properties:

• Construction: The three cutting edges made of polycrystalline diamond mounted on a stainless steel body ensure high cutting efficiency, exceptional stability, and clean material edges.
• PCD front insert: The tool's front equipped with a PCD insert facilitates effortless, smooth, and stable penetration of the cutter along the Z-axis.
• Laser treatment of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii at the level of 15 µm and ensuring a cutting face free of micro-chipping.
• Polished chip grooves and rake face: The smoothed rear part of the PCD diamond insert combined with deep chip channels prevents workpiece adhesion and facilitates quick dust removal from the cutting area.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in the strict class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regrindability: depending on the height of the diamond blade used: the insert H = 2.0 mm allows for 2 regrinds, the insert H = 2.5 mm enables regrinding up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for regrinding up to 3–4 times, while the inserts H = 4.0 mm / H = 4.5 mm enable regrinding up to 4–6 times.

Intended use and scope of application:

The tool is designed for cutting operations, peripheral milling (formatting), and mortising.

It works excellently in the processing of materials such as: raw and laminated MDF board, raw and laminated particle board, as well as raw and laminated plywood.