PCD diamond router bit Z3+1 D16 I35 L101 S20 H4 RH pos./neg.

PCD Diamond End Mill Three-Edged DTE.TURBO – for finishing, formatting and grooving

Index: DTE.16.035.20.0SR

The industrial diamond end mill from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC centres and overhead milling machines. The tool is constructed with three solid edges made of polycrystalline diamond H4 and a diamond front insert, which allows for efficient and stable axial plunging into the material. The body made of selected stainless steel offers high stiffness and resistance to thermal and mechanical loads. The ground shank in the precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent finishing standard of the edge. The end mill is available in right and left-hand variants.

Design advantages and technical properties:

• Design: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body ensures high cutting efficiency, exceptional stability, and clean edges of the material.
• PCD front insert: The tool front equipped with a PCD insert facilitates free, smooth, and stable plunging of the end mill in the Z-axis.
• Laser processing of cutting edges (ablation): The edge profiles are finished directly by a laser beam, achieving edge radii of approximately 15 µm and ensuring a cutting plane free from micro-chips.
• Polished chip grooves and cutting face: The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents chip sticking and facilitates rapid dust removal from the cutting zone.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the end mill against rotating in the holder and eliminates the risk of wear to the cone in the spindle.
• Dynamic balancing to standard G2.5: Certified static-dynamic balancing in the high standard G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regeneration capability: depending on the height of the applied diamond insert: insert H = 2.0 mm allows for 2 times sharpening, insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Purpose and application range:

The tool is intended for cutting, peripheral milling (formatting), and grooving operations.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated particle board, as well as raw and laminated plywood.