PCD diamond router bit Z3+1 D16 I35 L95 S16 H3 RH pos./neg.

PCD diamond milling cutter three-blade DTE TURBO NESTING – for nesting, finishing and formatting

Index: DTE.16.035.16.NSR

The industrial diamond milling cutter from the DTE TURBO NESTING series is designed for efficient nesting, cutting, and finishing on CNC centres and overhead spindle milling machines. The tool's construction consists of three solid polycrystalline diamond H3 blades arranged on three spirals and a diamond front cutter that allows for stable axial immersion into the material. The body made of selected stainless steel offers high stiffness and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent edge finish standard.

Design advantages and technical properties:

• Construction of three solid blades on a stainless steel body: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, high feed speeds, and clean edges of the material.
• PCD diamond front cutter: The front of the tool equipped with a PCD plate facilitates free, smooth, and stable entry of the cutter along the Z-axis during nesting operations.
• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, allowing edge radii of around 15 µm to be achieved and guaranteeing a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: The smooth back of the PCD diamond plate combined with spacious chip channels prevents material sticking and facilitates quick removal of dust from the cutting zone.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of wear on the cone in the spindle.
• Dynamic balancing within G2.5 standard: Certified static-dynamic balancing in the rigorous class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regrinding capability: depending on the height of the diamond blade used: plate H = 2.0 mm allows for 2 times sharpening, plate H = 2.5 mm allows sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Purpose and range of application:

The tool is intended for cutting, nesting, contour milling, and grooving operations.

It works excellently in processing materials such as: raw and laminated MDF board, raw and laminated chipboard, and raw and laminated plywood.