PCD diamond router bit Z3+1 D16 I35 L97 S16 H4 RH pos./neg.

PCD three-wing diamond cutter DTE.TURBO – for finishing, formatting and groove machining

Index: DTE.16.035.16.0SR

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting and finishing on CNC machines and overhead spindle milling machines. The tool's construction features three solid blades made of polycrystalline diamond H4 and a diamond cutting insert that enables efficient and stable axial immersion into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent edge finishing standard. The cutter is available in right-hand and left-hand versions.

Design advantages and technical properties:

• Design: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• Diamond PCD cutting insert: The tool's tip equipped with a PCD insert facilitates free, smooth and stable engagement of the cutter in the Z-axis.
• Laser processing of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, allowing edge radii to be achieved at the level of 15 µm and guaranteeing a cutting surface free from micro-nicks.
• Polished chip grooves and entry zone: The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents the sticking of machined material and facilitates quick removal of dust from the cutting zone.
• Low roughness of the shank: The shank surface with a roughness indicator of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of wear on the cone in the spindle.
• Dynamic balancing in class G2.5: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and mitigates vibrations generated at high speeds.
• Regrindability: depending on the height of the diamond blade used: insert H = 2.0 mm allows for 2-time sharpening, insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Purpose and scope of application:

The tool is intended for cutting, peripheral milling (formatting) and groove machining operations.

It performs excellently in machining materials such as: raw and laminated MDF board, raw and laminated chipboard, and raw and laminated plywood.