PCD diamond router bit Z3+1 D16 I45 L102 S16 H4,5 RH pos./neg.

Three-edge PCD Diamond Mill DTE.TURBO – for finishing, formatting and profiling

Index: DTE.16.045.16.0SR

The industrial diamond mill from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC machines and overhead milling machines. The tool's structure consists of three solid edges made of polycrystalline diamond H4.5 and a diamond front plate that allows for efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank, manufactured to a precise tolerance class of H6, eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent edge finishing standard. The mill is available in right and left variants.

Design advantages and technical properties:

• Design: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD front plate: The tool's front, equipped with a PCD plate, facilitates free, smooth, and stable insertion of the mill in the Z axis.
• Laser treatment of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, allowing for edge radii of around 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and entry zone: The smoothed back of the PCD diamond plate combined with spacious chip grooves prevents material sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the clamping part: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the mill against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in a tight class of G2.5 (according to ISO/EN) mitigates noise and reduces vibrations generated at high speeds.
• Regeneration capability: depending on the height of the applied diamond edge: plate H = 2.0 mm allows for 2-fold sharpening, plate H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Purpose and field of application:

The tool is designed for cutting operations, contour milling (formatting), and profiling.

It works excellently in processing materials such as: raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.