PCD diamond router bit Z3+1 D16 I45 L102 S20 H4,5 RH pos./neg.

PCD diamond cutter three-edged DTE.TURBO – for finishing, formatting and grooving

Index: DTE.16.045.20.0SR

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC centres and overhead spindle milling machines. The tool is constructed with three solid polycrystalline diamond blades H4.5 and a diamond face plate that allows efficient and stable axial immersion into the material. The body made from selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent edge finish. The cutter is available in right and left variants.

Design advantages and technical properties:

• Design: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD face plate: The tool's front fitted with a PCD plate facilitates effortless, smooth, and stable immersion of the cutter in the Z-axis.
• Laser treatment of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii in the order of 15 µm and ensuring a cutting plane free of micro chipping.
• Polished chip grooves and cutting area: The smoothed back of the PCD diamond plate combined with voluminous chip channels prevents material sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the shank part: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter against spinning in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to the G2.5 standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at the highest speeds.
• Regeneration capability: Depending on the height of the diamond blade used: the plate H = 2.0 mm allows for 2 sharpening, the plate H = 2.5 mm enables sharpening a maximum of 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3-4 times, while plates H = 4.0 mm / H = 4.5 mm permit sharpening a maximum of 4-6 times.

Intended use and application scope:

The tool is intended for cutting, peripheral milling (formatting), and grooving operations.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.