PCD diamond router bit Z3+1 D16 I55 L117 S16 H4,5 RH pos./neg.

PCD Diamond Mill Three-Edge DTE.TURBO – for finishing, formatting and grooving

Index: DTE.16.055.16.0SR

The industrial diamond mill from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing operations on CNC centres and overhead milling machines. The tool construction consists of three solid cutting edges made of polycrystalline diamond H4.5 and a diamond cutting insert that allows for efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent edge finish standard. The mill is available in right and left variants.

Structural advantages and technical properties:

• Construction: The system of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting performance, exceptional stability, and clean material edges.
• PCD Cutting Insert: The tool's front is equipped with a PCD insert which facilitates free, smooth, and stable penetration of the mill in the Z-axis.
• Laser Edge Treatment (ablation): DIA blade profiles are finished directly with a laser beam, allowing for edge radii of around 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished chip grooves and entry area: The smoothed back of the PCD diamond insert combined with capacious chip channels prevents material from sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm protects the mill from turning in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to standard G2.5: Certified static-dynamic balancing in an advanced class G2.5 (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Reconditioning capability: depending on the height of the applied diamond edge: insert H = 2.0 mm allows for 2 re-grinds, insert H = 2.5 mm allows for a maximum of 2–3 times sharpening, variants H = 3.0 mm / H = 3.5 mm allow for a maximum of 3–4 times sharpening, while inserts H = 4.0 mm / H = 4.5 mm allow for a maximum of 4–6 times sharpening.

Intended use and application scope:

The tool is intended for cutting, contour milling (formatting), and grooving operations.

It performs excellently in processing materials such as raw and laminated MDF board, raw and laminated chipboard, and raw and laminated plywood.