PCD diamond router bit Z3+1 D18 I25 L87 S20 H4 RH pos./neg.

PCD diamond milling cutter three-flute DTE.TURBO – for finishing, formatting and mortising

Index: DTE.18.025.20.0SR

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC centres and overhead milling machines. The tool features three full blades made of polycrystalline diamond H4 and a diamond front plate that allows for efficient and stable axial penetration into the material. The body, made from selected stainless steel, offers high rigidity and resistance to thermal and mechanical loads. The ground shank with precise tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent standard of edge finishing. The cutter is available in both right and left variants.

Design advantages and technical properties:

• Design: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting performance, exceptional stability, and clean material edges.
• PCD front plate: The tool's front equipped with a PCD plate facilitates smooth, fluid, and stable penetration of the cutter in the Z-axis.
• Laser edge processing (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii on the order of 15 µm and ensuring a cutting plane free of micro-chipping.
• Polished chip grooves and cutting edge zone: The smoothed rear part of the PCD diamond plate combined with spacious chip channels prevents debris from sticking and improves quick removal of dust from the cutting area.
• Low roughness of the gripping part: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in a stringent class G2.5 (according to ISO/EN) reduces noise and vibration generated at high speeds.
• Regeneration capability: depending on the height of the applied diamond blade: the blade H = 2.0 mm allows for 2 sharpenings, the blade H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow sharpening up to 3–4 times, whilst blades H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Intended use and scope of application:

The tool is intended for cutting operations, peripheral milling (formatting), and mortising.

It performs excellently when processing materials such as: raw and laminated MDF board, raw and laminated particleboard, and raw and laminated plywood.