PCD diamond router bit Z3+1 D18 I45 L108 S20 H4,5 RH pos./neg.

PCD three-blade diamond cutter DTE.TURBO – for finishing, formatting and grooving work

Index: DTE.18.045.20.0SR

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing work on CNC centres and overhead spindle milling machines. The tool design features three full edges made of H4,5 polycrystalline diamond and a diamond cutting plate that enables efficient and stable axial penetration into the material. The body made of selected stainless steel offers high stiffness and resistance to thermal and mechanical loads. The ground shank in the precise tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent standard of edge finishing. The cutter is available in both right-handed and left-handed versions.

Design strengths and technical properties:

• Design: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high machining efficiency, exceptional stability, and clean material edges.
• PCD cutting plate: The tool's face equipped with a PCD plate facilitates free, smooth, and stable entry of the cutter in the Z-axis.
• Laser processing of cutting edges (ablation): Cutting edge profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting face area: The smoothed back of the PCD diamond plate combined with large chip channels prevents debris from sticking and facilitates rapid dust removal from the cutting area.
• Low roughness of the clamping part: The shank surface has a roughness index of Ra ≤ 0.3 µm, preventing the cutter from rotating in the holder and eliminating the risk of cone wear in the spindle.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in a stringent G2.5 class (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Regeneration capability: depending on the height of the diamond blade used: the plate H = 2.0 mm allows for 2 sharpening, the plate H = 2.5 mm allows for sharpening up to 2–3 times, the variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while the plates H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Purpose and application range:

The tool is intended for cutting operations, peripheral milling (formatting), and grooving.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.