PCD diamond router bit Z3+1 D19,05 I40 L100 S19,05 H4,5 RH pos./neg.

PCD Diamond Cutter Three-Edge DTE DENSIMET® – for nesting, finishing and flattening

Index: DTE.19.040.19.5SR

The industrial diamond cutter from the DTE DENSIMET® series is intended for efficient nesting, cutting, contour milling and flattening surfaces on CNC machines and overhead milling machines. The tool's construction consists of three full polycrystalline diamond blades (H4.5) arranged on three spirals, complemented by a diamond faceplate that facilitates effective and stable axial immersion into the material. The body made of DENSIMET® material (heavy alloy with an extremely high density and vibration-damping capability) ensures exceptional rigidity, vibration reduction, and excellent edge finish quality.

Construction Advantages and Technical Properties:

• Innovative DENSIMET® base body: The use of heavy metals with high density effectively dampens vibrations during machining, resulting in longer diamond blade durability and ideal processed surface quality.
• Z3+1 blade geometry in positive or negative variant: Three full cutting edges made of polycrystalline diamond on three spirals allow for adjusting the appropriate chip removal direction (positive/negative) depending on the material specifics and edge requirements.
• PCD faceplate: The tool's front equipped with a PCD plate facilitates smooth, fluid, and stable immersion of the cutter in the Z-axis during nesting and drilling operations.
• Laser processing of cutting edges (ablation): DIA blade profiles are finished directly with a laser beam, allowing for edge radii at the level of 15 µm and guaranteeing a cutting edge free from micro-chipping.
• Polished chip grooves and entry zone: The smoothed rear part of the PCD diamond plate combined with capacious chip channels prevents material sticking and facilitates rapid dust removal from the cutting zone.
• Low roughness of the clamping part: The shank surface with a roughness indicator of Ra ≤ 0.3 µm secures the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing within norm G2.5: Certified static-dynamic balancing in the high class G2.5 (according to ISO/EN) minimises noise and reduces vibrations generated at the highest speeds.
• Regeneration capability: depending on the height of the diamond blade used: plate H = 2.0 mm allows for 2-fold sharpening, plate H = 2.5 mm allows for sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Intended Use and Application Scope:

The tool is designed for cutting, nesting, contour milling, and flattening (planing) operations.

It performs excellently in machining materials such as: raw and laminated MDF boards, raw and laminated chipboards, and raw and laminated plywood.