PCD diamond router bit Z3+1 D19,05 I49 L110 S19,05 H4,5 RH pos./neg.

Three-Edge PCD Diamond Cutter DTE DENSIMET® – for nesting, finishing processing, and leveling

Index: DTE.19.049.19.5SR

The industrial diamond cutter from the DTE DENSIMET® series is designed for efficient nesting, cutting, contour milling, and leveling surfaces on CNC centres and spindle milling machines. The tool's construction features three solid polycrystalline diamond blades (H4.5) arranged on three spirals, complemented by a diamond front plate that allows for efficient and stable axial penetration into the material. The body made of DENSIMET® material (heavy alloy with extremely high density and vibration-damping capability) ensures outstanding rigidity, vibration reduction, and excellent edge finish quality.

Design advantages and technical properties:

• Innovative body based on DENSIMET®: The use of heavy metals with high density effectively dampens vibrations during cutting, resulting in longer diamond blade durability and ideal surface quality.
• Positive or negative Z3+1 blade geometry: Three full cutting edges made of polycrystalline diamond on three spirals allow for adjusting the chip evacuation direction (positive/negative) depending on the material specifications and edge requirements.
• PCD front cutting plate: The tool's front equipped with a PCD plate facilitates easy, smooth, and stable penetration of the cutter in the Z axis during nesting and drilling operations.
• Laser edge treatment (ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii at the level of 15 µm and guaranteeing a cutting surface free of micro-chips.
• Polished chip grooves and entry zone: The smoothed back of the PCD diamond plate combined with spacious chip channels prevents material sticking and facilitates rapid dust removal from the cutting area.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in the high-class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regeneration capability: depending on the height of the diamond blade used: a plate H = 2.0 mm allows for 2 times sharpening, a plate H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Application and scope of use:

The tool is intended for cutting, nesting, contour milling, and leveling (planning) operations.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.