PCD diamond router bit Z3+1 D20 I25 L86 S20 H4,5 RH pos./neg.

PCD Diamond Milling Cutter Three-Edge DTE.TURBO – for Finishing, Formatting and Mortising

Index: DTE.20.025.20.0SR

The industrial diamond milling cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC machines and overhead spindle milling machines. The tool's construction consists of three solid blades made of polycrystalline diamond H4.5 and a diamond front insert that enables efficient and stable axial immersion into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent standard of edge finishing. The cutter is offered in both right and left variants.

Structural Advantages and Technical Properties:

• Construction: The three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantee high cutting efficiency, exceptional stability, and clean material edges.
• PCD Front Insert: The front of the tool equipped with a PCD insert facilitates smooth, fluid, and stable immersion of the cutter in the Z-axis.
• Laser Edge Processing (Ablation): The blade profiles are finished directly with a laser beam, achieving edge radii on the order of 15 µm and guaranteeing a cutting plane free of micro-chipping.
• Polished Chip Flutes and Cutting Zone: The smoothed back of the PCD diamond insert combined with capacious chip flutes prevents chip adhesion and facilitates quick dust removal from the cutting zone.
• Low Roughness of Gripping Part: The shank surface with a roughness value of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of taper wear in the spindle.
• Dynamic Balancing to G2.5 Standard: Certified static-dynamic balancing in the strict G2.5 class (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Re-sharpening Capability: Depending on the height of the diamond blade used: an insert H = 2.0 mm allows for 2-fold sharpening, an insert H = 2.5 mm allows for sharpening up to 2–3 times, versions H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Application and Scope of Use:

The tool is intended for cutting operations, contour milling (formatting), and mortising.

It is particularly effective in machining materials such as raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.