PCD diamond router bit Z3+1 D20 I35 L97 S20 H4,5 LH pos./neg.

Diamond milling cutter PCD three-blade DTE.TURBO – for finishing, formatting and grooving

Index: DTE.20.035.20.0SL

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting and finishing operations on CNC machines and overhead milling machines. The tool's design features three full blades made of polycrystalline diamond H4.5 and a diamond cutting plate, which allows for efficient and stable axial immersion into the material. The body made of selected stainless steel offers high stiffness and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent standard of edge finish. The cutter is available in right and left versions.

Structural advantages and technical properties:

• Construction: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability and clean material edges.
• PCD cutting plate: The tool's face equipped with a PCD plate facilitates free, smooth and stable immersion of the cutter in the Z-axis.
• Laser edge processing (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed back part of the PCD diamond plate, combined with capacious chip channels, prevents material sticking and facilitates quick removal of dust from the cutting zone.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regeneration capability: depending on the height of the diamond blade used: a plate H = 2.0 mm allows for 2 sharpening cycles, a plate H = 2.5 mm allows for a maximum of 2–3 sharpenings, variants H = 3.0 mm / H = 3.5 mm allow for a maximum of 3–4 sharpenings, while plates H = 4.0 mm / H = 4.5 mm allow for a maximum of 4–6 sharpenings.

Intended use and application range:

The tool is designed for cutting, contour milling (formatting) and grooving operations.

It performs excellently in processing materials such as: raw and laminated MDF boards, raw and laminated particle boards, as well as raw and laminated plywood.