PCD diamond router bit Z3+1 D20 I35 L97 S20 H4,5 RH pos./neg.

PCD diamond milling cutter three-blade DTE.TURBO – for finishing, formatting and grooving

Index: DTE.20.035.20.0SR

The industrial diamond milling cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC machines and overhead milling machines. The tool's design features three solid blades made of polycrystalline diamond H4.5 and a diamond front plate that allows for efficient and stable axial penetration into the material. The body made of selected stainless steel offers high stiffness as well as resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent edge finishing standard. The cutter is offered in right and left variants.

Construction advantages and technical properties:

• Construction: The system of three cutting edges made of polycrystalline diamond mounted on a stainless steel body ensures high cutting efficiency, exceptional stability, and clean material edges.
• PCD front plate: The tool's face equipped with a PCD plate facilitates free, smooth, and stable axial entry of the cutter into the Z-axis.
• Laser processing of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, allowing for edge radii of around 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished chip grooves and entry zone: The smoothed back of the PCD diamond plate combined with capacious chip channels prevents the workpiece from sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the grip part: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) minimizes noise and reduces vibrations generated at high speeds.
• Regeneration capability: depending on the height of the diamond blade used: plate H = 2.0 mm allows for 2 times sharpening, plate H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm permit sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is intended for cutting operations, contour milling (formatting), and grooving.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.