PCD diamond router bit Z3+1 D20 I40 L101 S20 H4,5 LH pos./neg.

Diamond milling cutter PCD three-edge DTE.TURBO – for finishing, formatting and grooving

Index: DTE.20.040.20.0SL

The industrial diamond milling cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing operations on CNC centres and overhead spindle milling machines. The tool's design features three full cutting edges made of polycrystalline diamond H4.5 and a diamond front plate that allows for efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank with precise tolerance class H6 reduces radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard. The cutter is available in both right-hand and left-hand versions.

Structural advantages and technical properties:

• Design: The arrangement of three cutting edges from polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD front plate: The tool's front equipped with a PCD plate facilitates free, smooth, and stable insertion of the cutter along the Z-axis.
• Laser edge processing (ablation): DIA blade profiles are finished directly with a laser beam, allowing for edge radii of around 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed back of the PCD diamond plate combined with capacious chip channels prevents material sticking and streamlines quick dust removal from the cutting zone.
• Low roughness of the gripping part: The surface of the shank with a roughness indicator of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wear on the cone in the spindle.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in a stringent G2.5 class (according to ISO/EN) reduces noise and mitigates vibrations generated at the highest speeds.
• Regeneration capability: depending on the height of the applied diamond blade: plate H = 2.0 mm allows for 2-fold sharpening, plate H = 2.5 mm enables sharpening up to 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3-4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening up to 4-6 times.

Application and range of use:

The tool is intended for cutting operations, peripheral milling (formatting) and grooving.

It performs excellently in processing materials such as: raw and laminated MDF boards, raw and laminated chipboards, as well as raw and laminated plywood.