PCD diamond router bit Z3+1 D20 I40 L101 S20 H4,5 RH pos./neg.

PCD diamond milling cutter three-blade DTE.TURBO – for finishing, formatting and keying

Index: DTE.20.040.20.0SR

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting and finishing on CNC centres and spindle milling machines. The tool construction consists of three full blades made of polycrystalline diamond H4.5 and a diamond tip that allows for efficient and stable axial penetration into the material. The body made from selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in an exact tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard. The cutter is available in right and left versions.

Structural advantages and technical properties:

• Construction: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD diamond tip: The tool's tip, equipped with a PCD tip, facilitates smooth and stable entry of the cutter in the Z-axis.
• Laser processing of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting surface free from micro-chips.
• Polished chip flutes and entry area: The smoothed rear part of the PCD diamond tip combined with spacious chip flutes prevents sticking of the debris and facilitates rapid removal of dust from the cutting area.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing in standard G2.5: Certified static-dynamic balancing in the high standard G2.5 (according to ISO/EN) reduces noise and decreases vibrations generated at high speeds.
• Regeneration capability: depending on the height of the diamond tip used: tip H = 2.0 mm allows for 2 times sharpening, tip H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while tips H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Intended use and scope of application:

The tool is intended for cutting, peripheral milling (formatting), and keying operations.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.