PCD diamond router bit Z3+1 D20 I45 L103 S20 H4,5 LH pos./neg.

Three-edged PCD diamond cutter DTE.TURBO – for finishing, formatting, and grooving

Index: DTE.20.045.20.0SL

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC centres and overhead milling machines. The construction of the tool consists of three full edges made of polycrystalline diamond H4.5 and a diamond front insert, which enables efficient and stable axial penetration into the material. The body made from selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent edge finish standard. The cutter is available in a right-hand and left-hand variant.

Design advantages and technical properties:

• Construction: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting performance, exceptional stability, and clean material edges.
• PCD front insert: The tool's face equipped with a PCD insert facilitates free, smooth, and stable entry of the cutter in the Z-axis.
• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, allowing for edge radii at the level of 15 µm and guaranteeing a cutting plane free of micro-chipping.
• Polished chip grooves and cutting area: The smoothed back of the PCD diamond insert combined with spacious chip channels prevents the sticking of chips and enhances quick dust removal from the cutting zone.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of wear on the cone in the spindle.
• Dynamic balancing within G2.5 standards: Certified static-dynamic balancing in the high standard G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Regrindability: depending on the height of the diamond insert used: the insert H = 2.0 mm allows for 2 regrinds, the insert H = 2.5 mm enables grinding a maximum of 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for grinding a maximum of 3-4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for grinding a maximum of 4-6 times.

Purpose and scope of use:

The tool is intended for cutting operations, peripheral milling (formatting), and grooving.

It performs excellently in machining materials such as raw and laminated MDF boards, raw and laminated chipboards, as well as raw and laminated plywood.