PCD diamond router bit Z3+1 D20 I45 L110 S20 H4,5 RH pos./neg.

Three-edge PCD diamond cutter DTE.TURBO – for finishing, formatting, and grooving

Index: DTE.20.045.20.0SR

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing operations on CNC centres and overhead milling machines. The tool's construction consists of three full blades made of polycrystalline diamond H4.5 and a diamond cutting insert, which enables efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent edge finishing standard. The cutter is available in both right-hand and left-hand variants.

Design advantages and technical properties:

• Construction: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean edges of the material.
• PCD cutting insert: The tool's face equipped with a PCD insert facilitates smooth, fluid, and stable axial engagement of the cutter in the Z-axis.
• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly by a laser beam, achieving edge radii of approximately 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip flutes and leading edge area: The smoothed back of the PCD diamond insert combined with voluminous chip channels prevents the sticking of chips and facilitates quick removal of dust from the cutting area.
• Low roughness of the shank: The surface of the shank with a roughness indicator of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of wear on the cone in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in an extremely strict class G2.5 (according to ISO/EN) reduces noise and minimises vibrations generated at high speeds.
• Regeneration possibility: depending on the height of the diamond blade applied: insert H = 2.0 mm allows for 2-fold sharpening, insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Purpose and scope of use:

The tool is intended for cutting operations, contour milling (formatting), and grooving.

It performs excellently in machining materials such as raw and laminated MDF board, raw and laminated chipboard, and raw and laminated plywood.