PCD diamond router bit Z3+1 D20 I50 L107 S20 H4,5 LH pos./neg.

PCD Diamond Milling Cutter Three-Edge DTE.TURBO – for Finishing, Formatting, and Groove Processing

Index: DTE.20.050.20.0SL

The industrial diamond milling cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing machining on CNC centres and overhead milling machines. The tool's construction features three solid polycrystalline diamond blades H4.5 and a diamond front insert, which allows for efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank with precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard. The cutter is offered in both right-hand and left-hand versions.

Construction Advantages and Technical Properties:

• Construction: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD Front Insert: The tool's face equipped with a PCD insert facilitates smooth, fluid, and stable axial penetration of the cutter in the Z-axis.
• Laser Edge Treatment (Ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of about 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished Chip Flutes and Cutting Zone: The smoothed rear part of the PCD diamond insert combined with spacious chip flutes prevents material from sticking and facilitates quick removal of dust from the cutting zone.
• Low Roughness of the Shank: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic Balancing to G2.5 Standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and vibration generated at maximum speeds.
• Regeneration Capability: Depending on the height of the applied diamond blade: H = 2.0 mm allows for 2 times sharpening, H = 2.5 mm enables sharpening up to 2–3 times, H = 3.0 mm / H = 3.5 mm allows for sharpening up to 3–4 times, while H = 4.0 mm / H = 4.5 mm enables sharpening up to 4–6 times.

Intended Use and Application Range:

The tool is intended for cutting operations, contour milling (formatting), and groove processing.

It performs excellently in machining materials such as: raw and laminated MDF boards, raw and laminated particle boards, and raw and laminated plywood.