PCD diamond router bit Z3+1 D20 I50 L110 S20 H4,5 RH pos./neg.

PCD Diamond Mill Three-Edged DTE.TURBO – for Finishing, Formatting, and Mortising

Index: DTE.20.050.20.0SR

The industrial diamond mill from the DTE.TURBO series is designed for high-efficiency formatting, cutting, and finishing on CNC centres and overhead milling machines. The tool's construction consists of three full edges made of polycrystalline diamond H4.5 and a diamond front cutting insert, which allows for efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent edge finishing standard. The mill is available in right and left versions.

Construction Advantages and Technical Properties:

• Construction: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD Front Cutting Insert: The tool's front is equipped with a PCD insert that facilitates free, smooth, and stable plunging of the mill along the Z-axis.
• Laser Edge Processing (Ablation): The DIA blade profiles are finished directly with a laser beam, allowing edge radii of about 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished Chip Flutes and Ramping Area: The smoothed rear part of the PCD diamond insert combined with spacious chip channels prevents material build-up and facilitates quick dust removal from the cutting zone.
• Low Roughness of the Shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm protects the mill from spinning in the collar and eliminates the risk of cone wear in the spindle.
• Dynamic Balancing in G2.5 Standard: Certified static-dynamic balancing in a tightened class G2.5 (according to ISO/EN) reduces noise and vibration generated at the highest speeds.
• Regrinding Capability: Depending on the height of the diamond insert used: the insert H = 2.0 mm allows for 2 times sharpening, the insert H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Purpose and Scope of Use:

The tool is intended for cutting operations, contour milling (formatting), and mortising.

It performs excellently in processing materials such as raw and laminated MDF board, raw and laminated chipboard, and both raw and laminated plywood.