PCD diamond router bit Z3+1 D20 I55 L116 S20 H4,5 RH pos./neg.

PCD diamond milling cutter three-blade DTE.TURBO – for finishing, formatting, and grooving operations

Index: DTE.20.055.20.0SR

The industrial diamond cutter from the DTE.TURBO series is designed for high-efficiency formatting, cutting, and finishing operations on CNC machining centres and overhead spindle milling machines. The tool is constructed from three full blades made of polycrystalline diamond H4.5 and a diamond face plate, which allows for efficient and stable axial immersion into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank with precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard. The cutter is available in right-hand and left-hand variants.

Design advantages and technical properties:

• Design: The configuration of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting performance, exceptional stability, and clean material edges.
• PCD face plate: The tool's face equipped with a PCD plate facilitates free, smooth, and stable immersion of the cutter in the Z-axis.
• Laser-treated cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii in the range of 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting area: The smooth rear part of the PCD diamond plate combined with capacious chip channels prevents material build-up and improves quick dust removal from the cutting area.
• Low roughness of the clamping part: The shank surface with a roughness indicator of Ra ≤ 0.3 µm secures the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to norm G2.5: Certified static-dynamic balancing in the high class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at maximum speeds.
• Regrinding capability: depending on the height of the used diamond blade: plate H = 2.0 mm allows for 2 times sharpening, plate H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is designed for cutting, peripheral milling (formatting), and grooving operations.

It works excellently in the processing of materials such as raw and laminated MDF boards, raw and laminated chipboards, and raw and laminated plywood.