PCD diamond router bit Z3+1 D25 I25 L89 S20 H4,5 RH pos./neg.

PCD Diamond Milling Cutter Three-Edge DTE.TURBO – for finishing, formatting and mortising

Index: DTE.25.025.20.0SR

The industrial diamond milling cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing operations on CNC machining centres and overhead milling machines. The tool's construction consists of three solid cutting edges made of polycrystalline diamond H4.5 and a diamond face plate, which allows for efficient and stable axial immersion into the material. The body made of selected stainless steel offers high stiffness and resistance to thermal and mechanical loads. The ground shank with a precise tolerance class H6 eliminates radial runout, protecting the spindle's bearing system and ensuring an excellent edge finish standard. The cutter is offered in right and left variants.

Structural advantages and technical properties:

• Construction: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD Face Plate: The tool's face equipped with a PCD plate facilitates smooth, fluid, and stable immersion of the cutter in the Z-axis.
• Laser Edge Treatment (ablation): The DIA blade profiles are finished directly with a laser beam, allowing edge radii down to 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished Chip Flutes and Rake Area: The smoothed back of the PCD diamond plate combined with spacious chip flutes prevents chip adhesion and enhances quick dust removal from the cutting area.
• Low Roughness of the Shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic Balancing to G2.5 Standards: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and vibrations generated at the highest speeds.
• Regrinding Possibility: Depending on the height of the diamond blade used: the H = 2.0 mm plate allows for 2-time sharpening, the H = 2.5 mm plate enables sharpening up to 2–3 times, the variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while the plates H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Intended Use and Scope of Application:

The tool is designed for cutting, peripheral milling (formatting), and mortising operations.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.