PCD diamond router bit Z3+1 D25 I35 L102 S25 H4,5 LH pos./neg.

PCD diamond milling cutter three-blade DTE.TURBO – for finishing, formatting, and grooving processing

Index: DTE.25.035.25.0SL

The industrial diamond milling cutter of the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing processing on CNC centres and overhead spindle milling machines. The tool's construction comprises three solid blades made of polycrystalline diamond H4.5 and a diamond cutting tip that enables efficient and stable axial plunging into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in the precise tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and guaranteeing an excellent edge finish standard. The cutter is available in right and left variants.

Design advantages and technical properties:

• Construction: A system of three cutting edges made of polycrystalline diamond mounted on a stainless steel body ensures high cutting performance, exceptional stability, and clean material edges.
• PCD cutting tip: The front of the tool equipped with a PCD tip facilitates free, smooth, and stable plunging of the cutter in the Z-axis.
• Laser edge processing (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and guaranteeing a cutting plane free of micro-chips.
• Polished chip flutes and cutting area: The smoothed back part of the PCD diamond tip combined with ample chip channels prevents material from sticking and improves quick dust removal from the cutting area.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the high class G2.5 (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Regeneration capability: depending on the height of the used diamond tip: tip H = 2.0 mm allows for 2 sharpening, tip H = 2.5 mm enables sharpening a maximum of 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow sharpening a maximum of 3-4 times, while tips H = 4.0 mm / H = 4.5 mm allow sharpening a maximum of 4-6 times.

Purpose and scope of application:

The tool is intended for cutting operations, contour milling (formatting), and grooving.

It performs excellently in processing materials such as: raw and laminated MDF board, raw and laminated chipboard, and raw and laminated plywood.