PCD diamond router bit Z3+1 D25 I35 L96 S25 H4,5 RH pos./neg.

Three-blade PCD Diamond Cutter DTE.TURBO – for finishing, formatting, and grooving operations

Index: DTE.25.035.25.0SR

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing operations on CNC centres and overhead spindle milling machines. The tool is constructed with three solid blades made of polycrystalline diamond H4.5 and a diamond front plate, which allows for efficient and stable axial penetration into the material. The body made of selected stainless steel offers high stiffness and resistance to thermal and mechanical loads. The ground shank with an accurate tolerance class H6 eliminates radial runout, protecting the bearing system of the spindle and ensuring an excellent standard of edge finishing. The cutter is available in both right-hand and left-hand variants.

Construction advantages and technical properties:

• Construction: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD front plate: The tool's face equipped with a PCD plate facilitates smooth, fluid, and stable entry of the cutter in the Z-axis.
• Laser treatment of cutting edges (ablation): Edge profiles DIA are finished directly with a laser beam, allowing for edge radii at the level of 15 µm and guaranteeing a cutting surface free from micro-chips.
• Polished chip grooves and cutting area: The smoothed rear part of the PCD diamond plate combined with capacious chip channels prevents material sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter against turning in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to standard G2.5: Certified static-dynamic balancing in the high class G2.5 (according to ISO/EN) reduces noise and vibration generated at maximum speeds.
• Regeneration possibility: Depending on the height of the applied diamond blade: plate H = 2.0 mm allows for 2-time sharpening, plate H = 2.5 mm enables sharpening a maximum of 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3-4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4-6 times.

Intended use and range of application:

The tool is intended for cutting, peripheral milling (formatting), and grooving operations.

It performs excellently in the processing of materials such as: raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.