PCD diamond router bit Z3+1 D25 I45 L110 S25 H4,5 LH pos./neg.

Three-blade diamond PCD milling cutter DTE.TURBO – for finishing, formatting, and grooving

Index: DTE.25.045.25.0SL

The industrial diamond cutter from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC machines and bridge milling machines. The tool's construction consists of three solid blades made of polycrystalline diamond H4.5 and  a diamond cutting plate, which enables efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial run-out, protecting the spindle bearing system and ensuring an excellent standard of edge finish. The cutter is available in right-hand and left-hand variants.

Structural advantages and technical properties:

• Construction: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting efficiency, exceptional stability, and clean material edges.
• PCD cutting plate: The tool’s front is equipped with a PCD plate that facilitates free, smooth, and stable penetration of the cutter along the Z-axis.
• Laser treatment of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, allowing for edge radii in the range of 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished chip grooves and attack zone: The smoothed rear part of the PCD diamond plate combined with voluminous chip channels prevents the workpiece from sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the clamping part: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in an exceptionally high class G2.5 (according to ISO/EN) reduces noise and vibration generated at high speeds.
• Regeneration option: depending on the height of the used diamond blade: plate H = 2.0 mm allows for 2 sharpenings, plate H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is designed for cutting, peripheral milling (formatting), and grooving operations.

It performs excellently in the processing of materials such as: raw and laminated MDF boards, raw and laminated chipboards, as well as raw and laminated plywood.