PCD diamond router bit Z3+1 D25 I45 L110 S25 H4,5 RH pos./neg.

PCD diamond end mill three-edge DTE.TURBO – for finishing, formatting, and grooving machining

Index: DTE.25.045.25.0SR

The industrial diamond end mill from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing machining on CNC centres and overhead milling machines. The tool's structure consists of three full polycrystalline diamond blades H4.5 and a diamond frontal plate, which allows efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank in precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent standard of edge finishing. The mill is offered in right and left variants.

Design advantages and technical properties:

• Design: The arrangement of three cutting edges made of polycrystalline diamond mounted on a stainless steel body guarantees high cutting performance, exceptional stability, and clean material edges.
• PCD frontal plate: The tool's front equipped with a PCD plate facilitates smooth, fluid, and stable penetration of the mill along the Z-axis.
• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, allowing for edge radii at the level of 15 µm and guaranteeing a cutting plane free of micro-chips.
• Polished chip grooves and entry zone: The smoothed rear part of the PCD diamond plate combined with capacious chip channels prevents material sticking and facilitates quick removal of dust from the cutting zone.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the mill from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to standard G2.5: Certified static-dynamic balancing in a stringent class G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at the highest speeds.
• Regenerability: depending on the height of the applied diamond blade: plate H = 2.0 mm allows for 2-time sharpening, plate H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Purpose and scope of use:

The tool is intended for cutting operations, contour milling (formatting), and grooving.

It works perfectly in the machining of materials such as: raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.