PCD diamond router bit Z3+1 D25 I45 L112 S20 H4 LH pos./neg.

PCD Diamond Mill Three-Edge DTE.TURBO – for finishing, formatting and grooving

Index: DTE.25.045.20.0SL

The industrial diamond mill from the DTE.TURBO series is designed for high-performance formatting, cutting, and finishing on CNC machining centres and overhead milling machines. The tool's construction consists of three solid edges made of polycrystalline diamond H4 and a diamond front plate that enables efficient and stable axial penetration into the material. The body made of selected stainless steel offers high rigidity and resistance to thermal and mechanical loads. The ground shank with precise tolerance class H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent edge finishing standard. The mill is available in right and left variants.

Construction Advantages and Technical Properties:

• Construction: The arrangement of three cutting edges of polycrystalline diamond mounted on a stainless steel body ensures high cutting efficiency, exceptional stability, and clean material edges.
• PCD Front Plate: The tool's front, equipped with a PCD plate, facilitates smooth, fluid, and stable entry of the mill along the Z-axis.
• Laser Edge Processing (Ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii on the order of 15 µm and guaranteeing a cutting plane free of micro-chipping.
• Polished Chip Flutes and Rake Face: The smoothed back of the PCD diamond plate combined with capacious chip flutes prevents the workpiece from sticking and facilitates quick removal of dust from the cutting area.
• Low Roughness of the Shank: The shank surface with a roughness index of Ra ≤ 0.3 µm protects the mill from rotating in the holder and eliminates the risk of wearing the cone in the spindle.
• Dynamic Balancing to G2.5 Standards: Certified static-dynamic balancing in the high standard of G2.5 (according to ISO/EN) reduces noise and lowers vibrations generated at high speeds.
• Regrinding Capability: depending on the height of the applied diamond edge: plate H = 2.0 mm allows for 2 regrinds, plate H = 2.5 mm enables regrinding a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for regrinding a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm permit regrinding a maximum of 4–6 times.

Intended Use and Range of Application:

The tool is intended for cutting operations, circumferential milling (formatting), and grooving.

It performs excellently in the processing of materials such as raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.