PCD straight diamond router bit Z1 D10 I15 L70 S10 H3 RH

Diamond PCD Cutter from the DT1 Series for Precision Formatting and Finishing Processing

Catalogue number: DT1.10.015.10.0MR

Professional diamond cutter from the DT1 series, designed for advanced finishing and formatting operations on CNC machines and overhead spindle devices. The tool has a single, full-size blade made of polycrystalline diamond (PCD Z1 H3), soldered to the body made of solid sintered hard tungsten carbide HM with a hardness of 93.8 HRA. The carbide holding part guarantees high rigidity of the entire construction, while the precise tolerance class H6 significantly mitigates radial runout. This directly translates into savings in spindle bearings and the ideal edge quality of the material after processing.

Key Features and Technical Specification:

• Laser-sharpened cutting edges (ablation): The DIA blades have been finished using a laser beam, which enabled the achievement of perfectly sharp profiles with a minimal blade radius of 15 µm and a surface completely free of micro-chips.
• Polished chip area and cutting edge: The smoothed rear edge of the PCD diamond plate combined with ample chip channels prevents workpiece sticking and improves chip evacuation from the working area.
• Low grip surface roughness: A grip with roughness of Ra ≤ 0.3 µm prevents the cutter from slipping in the tool holder and counteracts wear of the spindle cone.
• Dynamic balancing in class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at high speeds.
• Sharpening specification (height of PCD plate): plate H=2.5 mm allows for sharpening a maximum of 2–3 times, and plate H=3.0 mm allows for sharpening a maximum of 3–4 times.

Scope of Application:

The tool is intended for cutting, contour milling, grooving and slotting operations.

It performs excellently in processing materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium and fibre-cement boards.