PCD straight diamond router bit Z1 D4 I12 L70 S6 H2,5 RH

PCD Diamond Milling Cutter from the DT1 Series for Precision Shaping and Finishing Operations

Catalogue Number: DT1.04.012.06.0MR

Professional diamond milling cutter from the DT1 series, designed for advanced finishing and shaping operations on CNC machines and overhead spindle devices. The tool features a single, full-size cutting edge made of polycrystalline diamond (PCD Z1 H2.5), brazed to a body made of solid hard metal sinter with a hardness of 93.8 HRA. The carbide gripping part ensures high rigidity of the entire construction, and the precise tolerance class H6 significantly reduces radial runout. This directly translates into bearing savings in the spindle and ideal edge quality of the material post-processing.

Key Features and Technical Specifications:

• Laser-sharpened cutting edges (ablation): The DIA edges are finished using a laser beam, enabling the achievement of perfectly sharp profiles with a minimal cutting edge radius of 15 µm and a surface completely free from micro-chipping.
• Polished chip area and cutting edge: The smoothed back edge of the PCD diamond insert combined with spacious chip channels prevents chip adhesion and facilitates chip evacuation from the working area.
• Low grip surface roughness: A grip with a roughness of Ra ≤ 0.3 µm prevents slipping of the cutter in the tool holder and counteracts wear of the spindle cone.
• Dynamic balancing in class G2.5: Careful attention to static and dynamic balancing according to ISO/EN standard guidelines (class G2.5) dampens vibrations and reduces noise generated during operation at high speeds.
• Sharpening specification (height of PCD insert): insert H=2.5 mm allows for sharpening a maximum of 2–3 times, and the insert H=3.0 mm allows for sharpening a maximum of 3–4 times.

Application Range:

The tool is intended for cutting, contour milling, grooving, and slotting operations.

It performs excellently in the processing of materials such as: raw and laminated chipboard and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.