PCD straight diamond router bit Z1 D5 I10 L60 S6 H3 RH

PCD Diamond Milling Cutter from the DT1 Series for Precision Formatting and Finishing Operations

Catalogue Number: DT1.05.010.06.0MR

Professional diamond cutter from the DT1 series, designed for advanced finishing and formatting operations on CNC machines and spindle devices. The tool features a single, full-size blade made of polycrystalline diamond (PCD Z1 H3), soldered to a body made of solid hard metal carbide HM with a hardness of 93.8 HRA. The carbide gripping part ensures high rigidity of the entire structure, while the precise tolerance class H6 significantly reduces radial runout. This directly translates into savings in bearing wear in the spindle and perfect edge quality of the material after processing.

Key Features and Technical Specifications:

• Laser-sharpened cutting edges (ablation): The DIA blades have been finished using a laser beam, allowing for perfectly sharp profiles with a minimum cutting edge radius of 15 µm and surfaces completely free from micro-chipping.
• Polished chip area and cutting edge: The smoothed rear edge of the PCD diamond insert combined with the extensive chip flutes prevents chip sticking and improves chip evacuation from the working area.
• Low grip surface roughness: The grip with a roughness of Ra ≤ 0.3 µm prevents slipping of the cutter in the tool holder and counteracts spindle cone wear.
• Dynamic balancing in class G2.5: Attention to static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at high speeds.
• Sharpening specification (height of PCD insert): an insert H=2.5 mm allows for sharpening a maximum of 2–3 times, while an insert H=3.0 mm allows for sharpening a maximum of 3–4 times.

Application Range:

The tool is intended for cutting, peripheral milling, grooving, and channeling operations.

It is excellent for processing materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.