PCD straight diamond router bit Z1 D5 I20 L70 S6 H3 RH

Diamond PCD milling cutter from the DT1 series for precise formatting and finishing work

Catalogue number: DT1.05.020.06.0MR

Professional diamond milling cutter from the DT1 series, designed for advanced finishing and formatting operations on CNC machines and overhead milling devices. The tool features a single, full-size blade made of polycrystalline diamond (PCD Z1 H3), soldered to a body made of hard sintered carbide HM with a hardness of 93.8 HRA. The carbide gripping part ensures high rigidity of the entire construction, and the precise tolerance class H6 significantly reduces radial runout. This translates directly into savings of bearings in the spindle and perfect edge quality of the material after machining.

Key properties and technical specification:

• Laser-sharpened cutting edges (ablation): The DIA blades have been finished using a laser beam, which enabled the achievement of perfectly sharp profiles with a minimal edge radius of 15 µm and a surface completely free of micro-chipping.
• Polished chip removal area and cutting edge: The smoothed rear edge of the PCD diamond insert, combined with extensive chip channels, prevents chip adhesion and facilitates chip evacuation from the work area.
• Low surface roughness of the grip: The grip with a roughness of Ra ≤ 0.3 µm prevents slippage of the cutter in the tool holder and counteracts the wear of the spindle cone.
• Dynamic balancing in class G2.5: Attention to static and dynamic balancing according to ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at high speeds.
• Sharpening specification (insert height PCD): the insert H=2.5 mm allows sharpening a maximum of 2–3 times, and the insert H=3.0 mm allows sharpening a maximum of 3–4 times.

Application range:

The tool is intended for cutting, circumferential milling, derailing, and grooving operations.

It performs excellently in machining materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, fibre-reinforced composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.