PCD straight diamond router bit Z1 D6,35 I12,7 L61,32 S6,35 H2,5 RH

PCD Diamond Milling Cutter from the DT1 Series for Precision Formatting and Finishing Operations

Catalogue Number: DT1.06.012.06.5MR2

Professional diamond milling cutter from the DT1 series, designed for advanced finishing and formatting operations on CNC machines and overhead spindle devices. The tool features a single, full-size blade made from polycrystalline diamond (PCD Z1 H2.5), soldered to a solid body of sintered hard metal carbide HM with a hardness of 93.8 HRA. The carbide clamping part ensures high rigidity of the entire structure, and the precise tolerance class H6 significantly reduces radial runout. This directly translates into reduced bearing wear in the spindle and perfect edge quality of the material after machining.

Key Properties and Technical Specification:

• Laser-sharpened cutting edges (ablation): The DIA blades are finished using a laser beam, which allows for obtaining perfectly sharp profiles with a minimal edge radius of 15 µm and a surface completely free from micro-chipping.
• Polished chip removal area and cutting edge: The smoothed rear edge of the PCD diamond plate combined with extensive chip removal channels prevents material build-up and facilitates the evacuation of chips from the working area.
• Low roughness of the clamping surface: A clamping surface with a roughness of Ra ≤ 0.3 µm prevents slippage of the cutter in the tool holder and counteracts wear of the spindle cone.
• Dynamic balancing in class G2.5: Attention to static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at the highest speeds.
• Sharpening specification (height of the PCD plate): plate H=2.5 mm allows for sharpening a maximum of 2–3 times, and plate H=3.0 mm allows for sharpening a maximum of 3–4 times.

Application Range:

The tool is intended for cutting, contour milling, grooving, and slotting operations.

It performs excellently in the machining of materials such as: raw and laminated chipboard and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.