PCD straight diamond router bit Z1 D6 I12 L70 S6 H3 RH

PCD Diamond Cutter from the DT1 Series for Precision Formatting and Finishing Operations

Catalogue Number: DT1.06.012.06.0MR

Professional diamond cutter from the DT1 series, designed for advanced finishing and formatting operations on CNC machines and milling devices. The tool features a single, full-sized blade made of polycrystalline diamond (PCD Z1 H3), soldered to a solid body made of hard sintered carbide HM with a hardness of 93.8 HRA. The carbide gripping part guarantees high rigidity of the entire construction, while the precise tolerance class H6 significantly reduces radial runout. This directly translates into savings on spindle bearings and ideal edge quality of the material after processing.

Key Features and Technical Specifications:

• Laser-sharpened cutting edges (ablation): The DIA blades are finished using a laser beam, resulting in perfectly sharp profiles with a minimal edge radius of 15 µm and a surface completely free from micro-chipping.
• Polished chip area and leading edge: The smoothed rear edge of the PCD diamond blade, combined with ample chip channels, prevents material adhesion and facilitates chip evacuation from the working area.
• Low surface roughness of the grip: A grip with a roughness of Ra ≤ 0.3 µm prevents the cutter from slipping in the tool holder and counters wear of the spindle cone.
• Dynamic balancing in class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and resultant noise when working at high speeds.
• Sharpening specification (height of the PCD blade): blade H=2.5 mm allows sharpening up to 2–3 times, while blade H=3.0 mm allows sharpening up to 3–4 times.

Application Range:

The tool is intended for cutting, contour milling, notching, and grooving operations.

It performs excellently in the processing of materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.