PCD straight diamond router bit Z1 D6 I12 L71,5 S10 H2,5 RH

Diamond milling cutter PCD from the DT1 series for precision formatting and finishing processing

Catalogue number: DT1.06.012.10.0MR

Professional diamond milling cutter from the DT1 series, designed for advanced finishing and formatting operations on CNC machines and overhead spindle devices. The tool features a single, full-size blade made of polycrystalline diamond (PCD Z1 H2.5), soldered to a body made of solid hard carbide HM with a hardness of 93.8 HRA. The carbide clamping part ensures high stiffness of the entire construction, and the precise tolerance class H6 significantly reduces radial runout. This directly translates into savings of bearings in the spindle and ideal edge quality of the material after processing.

Key properties and technical specification:

• Laser-sharpened cutting edges (ablation): The DIA blades have been finished using a laser beam, allowing for perfectly sharp profiles with a minimal cutting radius of 15 µm and a surface completely free from micro-chips.
• Polished chip zone and cutting edge: The smoothed rear edge of the PCD diamond blade combined with extensive chip channels prevents sticking of the removed material and improves chip evacuation from the working area.
• Low grip surface roughness: The grip with a roughness of Ra ≤ 0.3 µm prevents slippage of the cutter in the tool holder and counteracts wear on the spindle cone.
• Dynamic balancing in class G2.5: Attention to static and dynamic balancing according to ISO/EN standards (class G2.5) dampens vibrations and noise generated during operation at high speeds.
• Sharpening specification (height of the PCD plate): plate H=2.5 mm allows sharpening a maximum of 2–3 times, and plate H=3.0 mm allows sharpening a maximum of 3–4 times.

Application range:

The tool is intended for cutting, contour milling, grooving, and slotting operations.

It works excellently in machining materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, composites with glass and carbon fibre (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.