PCD straight diamond router bit Z1 D6 I12 L71,5 S8 H3 RH

PCD Diamond Cutter from the DT1 Series for Precision Shaping and Finishing Operations

Catalogue Number: DT1.06.012.08.0MR

Professional diamond cutter from the DT1 series, designed for advanced finishing and shaping operations on CNC machines and overhead spindle devices. The tool features a single, full-size blade made of polycrystalline diamond (PCD Z1 H3), soldered to a body made of hard sintered carbide HM with a hardness of 93.8 HRA. The carbide grip guarantees high rigidity of the entire structure, while the precise tolerance class H6 significantly reduces radial runout. This directly translates to bearing savings in the spindle and ideal edge quality of the material after processing.

Key Properties and Technical Specifications:

• Laser-sharpened cutting edges (ablation): The DIA blades have been finished using a laser beam, allowing for perfectly sharp profiles with a minimal edge radius of 15 µm and a surface completely free from micro-chipping.
• Polished chip zone and cutting edge: The smoothed back edge of the PCD diamond insert, combined with ample chip channels, prevents workpiece sticking and facilitates chip evacuation from the working area.
• Low grip surface roughness: The grip with a roughness of Ra ≤ 0.3 µm prevents slipping of the cutter in the tool holder and counteracts wear of the spindle cone.
• Dynamic balancing in class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise when working at high speeds.
• Sharpening specification (height of PCD insert): insert H=2.5 mm allows for sharpening a maximum of 2–3 times, while the insert H=3.0 mm allows for sharpening a maximum of 3–4 times.

Application Range:

The tool is designed for cutting, peripheral milling, mortising, and grooving operations.

It performs excellently in processing materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.