PCD straight diamond router bit Z1 D6 I22 L75 S12 H3 RH

PCD Diamond Milling Cutter from the DT1 Series for Precision Shaping and Finishing Operations

Catalogue Number: DT1.06.022.12.0MR

Professional diamond milling cutter from the DT1 series, designed for advanced finishing and shaping operations on CNC machines and overhead spindle devices. The tool features a single, full-sized blade made of polycrystalline diamond (PCD Z1 H3), soldered to a solid body made of hard sintered carbide HM with a hardness of 93.8 HRA. The carbide gripping part ensures high rigidity of the entire construction, while the precise tolerance class H6 significantly reduces radial runout. This directly translates to bearing savings in the spindle and perfect edge quality of the material after machining.

Key Properties and Technical Specification:

• Laser-Sharpened Cutting Edges (Ablation): The DIA blades have been finished using a laser beam, enabling the achievement of perfectly sharp profiles with a minimal cutting radius of 15 µm and a surface completely free from micro-chipping.
• Polished Chip Area and Cutting Edge: The smoothed rear edge of the PCD diamond insert, combined with extensive chip channels, prevents material sticking and facilitates chip evacuation from the working area.
• Low Surface Roughness of the Grip: The grip with a roughness of Ra ≤ 0.3 µm prevents the cutter from slipping in the tool holder and counteracts the wear of the spindle cone.
• Dynamic Balancing in Class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and noise generated during operation at the highest speeds.
• Sharpening Specification (Height of PCD Insert): The insert H=2.5 mm allows for sharpening a maximum of 2-3 times, while the insert H=3.0 mm allows for sharpening a maximum of 3-4 times.

Application Range:

The tool is intended for cutting, peripheral milling, dovetailing, and grooving operations.

It works excellently with materials such as: raw and laminated chipboards and MDF, raw and laminated plywood, composites with glass and carbon fibre (GFRP / CFRP), mineral–acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.