PCD straight diamond router bit Z1 D8 I23 L75 S12 H3 RH

PCD Diamond Milling Cutter from the DT1 Series for Precise Formatting and Finishing Machining

Catalogue number: DT1.08.023.12.0MR

Professional diamond milling cutter from the DT1 series, designed for advanced finishing and formatting operations on CNC machines and overhead spindle devices. The tool features a single, full-size blade made of polycrystalline diamond (PCD Z1 H3), soldered to a body made of hard sintered carbide HM with a hardness of 93.8 HRA. The carbide grip section ensures high stiffness of the entire construction, and the precision tolerance class H6 significantly reduces radial runout. This directly translates to bearing savings in the spindle and perfect edge quality of the material after machining.

Key Features and Technical Specification:

• Laser-sharpened cutting edges (ablation): The DIA edges are finished using a laser beam, achieving perfectly sharp profiles with a minimal blade radius of 15 µm and a surface completely free from micro-chipping.
• Polished chip space and cutting edge: The smoothed rear edge of the PCD diamond insert, combined with extensive chip channels, prevents material from sticking and enhances chip evacuation from the working area.
• Low surface roughness of the grip: A grip with roughness of Ra ≤ 0.3 µm prevents slippage of the cutter in the tool holder and counteracts wear on the spindle cone.
• Dynamic balancing in class G2.5: Care for static and dynamic balancing in accordance with ISO/EN standards (class G2.5) dampens vibrations and generated noise during operation at high speeds.
• Sharpening specification (PCD insert height): An insert height of H=2.5 mm allows sharpening a maximum of 2–3 times, and an insert height of H=3.0 mm allows sharpening a maximum of 3–4 times.

Application Range:

The tool is intended for cutting, contour milling, notching, and grooving operations.

It performs excellently in machining materials such as: raw and laminated chipboard and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), mineral-acrylic materials (Corian®, HPL), plastics, aluminium, and fibre-cement boards.