PCD straight diamond router bit Z2+1 D10 I15 L60 S12 H3,5 RH

PCD Diamond End Mill DTS with Drilling Blade – for Nesting and Finishing

Index: DTS.10.015.12.0DR

Professional diamond end mill from the DTS series, designed for advanced nesting, trimming and finishing operations on CNC machining centres and overhead milling machines. The blade construction consists of two solid polycrystalline diamond plates arranged in a compression geometry (positive-negative) along with a front drilling blade (PCD Z2+1 H3,5). The blades are mounted on a body made of sintered HM carbide monolith with a hardness of 93.8 HRA or – in selected versions – made of heavy DENSIMET® alloy (a tungsten metal alloy that dampens vibrations during cutting). The compression system protects the laminate from chipping edges from the top and bottom, while the front diamond plate ensures smooth tool entry into the material along the Z axis. The precise grip tolerance class H6 eliminates radial runout, protecting the spindle and guaranteeing optimal machining quality.

Construction Advantages and Technical Properties:

• Laser Edge Processing (Ablation): The cutting tool profiles are finished directly with a laser beam, achieving edge radii around 15 µm and ensuring a cutting surface free of micro-chipping.
• Polished Chip Grooves and Entry Area: The smoothed back of the PCD diamond plates combined with spacious chip channels prevents material from sticking and improves quick removal of dust from the cutting zone.
• Low Roughness of the Grip Part: The shaft surface with a roughness index of Ra ≤ 0.3 µm secures the mill against rotation in the holder and eliminates the risk of wear on the spindle taper.
• Dynamic Balancing in G2.5 Standard: Certified static-dynamic balancing in a high class G2.5 (according to ISO/EN) reduces noise and vibrations generated at maximum speeds.
• Sharpening Specification (Height of PCD Plate): plate H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the variant with plate H = 3.5 mm allows for sharpening a maximum of 3–4 times.

Intended Use and Application Range:

The tool is intended for cutting operations, nesting, contour milling, grooving, notching, and sinking into material.

It performs excellently in machining materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, composites with glass and carbon fibre (GFRP/CFRP), HPL boards, aluminium and fibre-cement boards.