PCD straight diamond router bit Z2+1 D10 I15 L70 S10 H3,5 RH

Two-blade diamond PCD milling cutter DTS with drilling blade – for nesting and finishing

Index: DTS.10.015.10.0MR

The professional diamond milling cutter of the DTS series is designed for advanced nesting, formatting and finishing operations on CNC machining centres and overhead spindle milling machines. The blade construction features two solid polycrystalline diamond plates arranged in a compression geometry (positive-negative) along with a front drilling blade (PCD Z2+1 H3,5). The blades are mounted on a body made of sintered HM carbide monolith with a hardness of 93.8 HRA or – in selected versions – from a heavy alloy DENSIMET® (a tungsten metal alloy that dampens vibrations during cutting). The compression system protects the laminate from chipping edges from above and below, while the front diamond plate ensures seamless entry of the tool into the material along the Z axis. The precise grip tolerance class H6 eliminates radial runout, protecting the spindle and ensuring optimal machining quality.

Design advantages and technical properties:

• Laser edge treatment (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting surface free of micro-chipping.
• Polished chip grooves and entry zone: The smoothed rear part of the PCD diamond plate combined with voluminous chip channels prevents workpiece sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the grip part: The shank surface with a roughness indicator of Ra ≤ 0.3 µm prevents the milling cutter from twisting in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in an elevated class G2.5 (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Sharpening specification (height of PCD plate): The plate H = 2.5 mm allows for sharpening a maximum of 2-3 times, while the variant with the plate H = 3.5 mm allows for sharpening a maximum of 3-4 times.

Purpose and range of application:

The tool is intended for cutting, nesting, profile milling, grooving, milling, and embedding into the material.

It works excellently for machining materials such as: raw and laminated particle boards and MDF, raw and laminated plywood, composite materials with glass and carbon fibres (GFRP / CFRP), HPL boards, aluminium, and fibre-cement boards.