PCD straight diamond router bit Z2+1 D10 I20 L65 S12 H3,5 RH

PCD Diamond Router Bit DTS with Drilling Blade – for Nesting and Finishing

Index: DTS.10.020.12.0DR

Professional diamond router bit from the DTS series, designed for advanced nesting, formatting, and finishing operations on CNC machining centres and overhead milling machines. The construction of the blades consists of two solid polycrystalline diamond inserts arranged in a compressive geometry (positive-negative) along with a front drilling blade (PCD Z2+1 H3,5). The blades are mounted on a body made of sintered HM carbide monolith with a hardness of 93.8 HRA, or – in selected versions – from heavy DENSIMET® alloy (tungsten metal alloy that dampens vibrations during cutting). The compressive arrangement protects the laminate from chipping edges from above and below, while the front diamond insert ensures smooth entry of the tool into the material along the Z axis. Precise grip tolerance class H6 eliminates radial runout, protecting the spindle and guaranteeing optimal machining quality.

Key Construction Advantages and Technical Properties:

• Laser Treatment of Cutting Edges (Ablation): DIA blade profiles are finished directly with a laser beam, allowing edge radii at the level of 15 µm and guaranteeing a cutting surface free of micro-chips.
• Polished Flute Channels and Rake Face: The smoothed back of the PCD diamond insert combined with capacious flute channels prevents chip adhesion and facilitates quick removal of dust from the cutting area.
• Low Roughness of the Holder: The shank surface has a roughness index of Ra ≤ 0.3 µm, securing the router against rotating in the holder and eliminating the risk of cone wear in the spindle.
• Dynamic Balancing in Class G2.5: Certified static-dynamic balancing in a stringent G2.5 class (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Sharpening Specification (Height of the PCD Insert): insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, while the variant with insert H = 3.5 mm allows for sharpening a maximum of 3–4 times.

Application and Scope of Use:

The tool is designed for cutting, nesting, peripheral milling, grooving, and plunging into material.

It performs excellently in machining materials such as: raw and laminated particleboards and MDF, raw and laminated plywood, glass and carbon fibre composites (GFRP / CFRP), HPL boards, aluminium, and fibre-cement boards.